On average, it crashes at least one brand new Volvo a day, and it has been instrumental in preserving Volvo Cars’ position as a leader in automotive safety to this very day. This year, the Volvo Cars Safety Center crash lab celebrates its 20th anniversary. At the time of its opening by the Swedish king, in 2000, it was one of the most advanced crash labs in the world and in many ways it still is today.
To this very day it helps Volvo Cars engineers to push the envelope in safety and to learn from real-life traffic accidents, as the company aims for a future in which no one is killed or seriously injured in a new Volvo. “Being committed to safety is not about passing a test or getting a safety rating,” said Thomas Broberg, one of Volvo Cars’ leading safety engineers and a two-decade company veteran. “Our commitment to safety is about finding out how and why accidents and injuries occur and then developing the technology to help prevent them. We hope our pioneering work will inspire others to follow, our ambition to reduce road traffic casualties world wide.”
The Volvo Cars Safety Center crash lab is a multi-functional facility that allows Volvo Cars safety engineers to recreate countless traffic situations and accidents, and perform tests that go beyond regulatory requirements.
The lab contains two test tracks of 108 and 154 meters long respectively. The shorter of the two is moveable and can be positioned at an angle between 0 and 90 degrees, allowing for crash test at different angles and speeds, or to simulate a crash between two moving cars. Cars can be crashed at speeds up to 120 km/h. Outside, there is room for performing tests like roll-over crashes and run-off road scenarios, whereby cars are launched into a ditch at high speeds. Here, Volvo Cars also offers rescue services opportunities to hone their life-saving skills, as it did earlier this year when it dropped new Volvos from a height of 30 meters to simulate the heavy damage found in extreme crash scenarios.
Volvo Cars | 30M Drop
Inside the main hall, an enormous crash barrier is used for testing various frontal, rear and side impacts. Weighing an astonishing 850 tonnes, it can be moved around if needed with the help of air cushions. Additionally, there are around two dozen other fixed and movable barriers that are used in crash testing, including a moose-like structure to simulate crashes involving these animals.
During crashes, the car, the crash test dummies and the barriers are fitted with sensors that allow Volvo Cars engineers to register the entire chain of events in detail. Dozens of ultra-high definition cameras also film the crash test from every angle imaginable.
Before a physical crash test, the car model in question has already gone through thousands of computer simulated crash tests. All the data generated by these test is then used by Volvo’s engineers to develop safer cars, trucks, and SUVs.
As the company moves towards an all-electric future, the Safety Center has in recent years been equipped and prepared specifically to safely execute electric car crash tests as well. “No matter what the scenario, we can recreate it here at the Volvo Cars Safety Center and analyze it in detail,” said Thomas Broberg. “For me it is very inspiring to realize that for every hour of testing and analysis we put in, we get closer and closer to our ambition that no one should be killed or seriously injured in a new Volvo.”
Source | Images: Volvo Cars.